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Development of a THC Breath Analyzer using Chitosan Film with Colorimetric Dye

NCJ Number
311645
Date Published
March 2026
Author(s)
Length
21 pages
Abstract

The increasing legalization and availability of cannabis in the United States has increased the need for rapid, reliable, and low-cost roadside tools to assist in identifying potentially impaired drivers. This project evaluated a novel approach for on-site cannabinoid detection by integrating a 3D-printed test cartridge with Fast Blue– based colorimetric chemistry. The study assessed the performance of Fast Blue B (FB-B) and Fast Blue BB (FB-BB) dyes for detecting Δ9-tetrahydrocannabinol (Δ9-THC), cannabinol (CBN), and cannabidiol (CBD) across multiple matrix systems. Fast Blue dyes were incorporated into three carrier materials as dry-down films, agar, and synthetic gelatin. All carrier materials were tested using liquid cannabinoid standards spanning a range of concentrations.

Experimental work included optimization of dye concentration, assessment of drop-size variability, construction of calibration curves, Lab* colorimetric analysis, and fluorescence evaluation. Images were obtained using both a flatbed scanner and a controlled-lighting 3D-printed photo box; analytical signal intensities were quantified via ImageJ to evaluate system performance. Across carrier materials, the synthetic gelatin platform produced the lowest variability among replicate cartridges for both FB-B and FB-BB.

The FB-B/gelatin system demonstrated preliminary linearity (R² = 0.55, r = 0.74) with consistent intensity responses between 10–100 ng, indicating a low detection limit despite a narrow signal range. The FB-BB/gelatin system showed stronger linearity (R² = 0.94, r = 0.97) and a wider working intensity range, also supporting detection from 10–100 ng. Exploratory differentiation of cannabinoids using three-dimensional Lab* color-space modelling revealed two primary clusters, one corresponding to CBD and another containing Δ9-THC and CBN, suggesting early evidence of hue-based selectivity for certain analytes. Fluorescence-based differentiation using FB-BB did not produce meaningful separation among cannabinoids. Overall, this project established foundational data supporting the feasibility of a portable, low-cost, colorimetric tool for detecting cannabinoids using 3D-printed cartridges and readily accessible reagents. While additional validation and field-oriented development are needed, these findings provide a proof-of-concept framework for future roadside or point-of-collection testing technologies.

Date Published: March 1, 2026